The lined ceramic wear resistant pipes have wear resistance, corrosion resistance and heat resistance, so it can be widely used in electric power, metallurgy, mining, coal, chemical industry and other industries as grinding sand, stone, pulverized coal, ash, aluminum liquid, etc. It is an ideal anti-corrosion elbow.
The lined ceramic wear resistant pipes are made of alumina and zirconia as the main raw materials, with rare metal oxides as the solvent, and is a special corundum wear-resistant ceramics calcined at a high temperature of more than 1000 degrees, and then through arching, stud welding, It is fixed on the inner wall of the steel pipe by means of high temperature resistant inorganic bonding, etc., which has the advantages of long life, light weight, convenient transportation and installation.
The service life of the lined ceramic wear resistant pipes produced by Sunny Steel is dozens of times that of ordinary elbows. It has good wear resistance, heat resistance, corrosion resistance, mechanical and thermal shock resistance, and good weldability. Ideal for wear-resistant and corrosion-resistant pipelines such as granular materials, grinding, and corrosive media.
Product parameters
Items | Specifications |
Content of alumina | ≥92% |
Density | ≥3.6 g/cm3 |
Rockwell A hardness | ≥82HRA |
Impact strength | ≥1200 MPA |
Fracture toughness | ≥3.8MPa·m1/2 |
Vickers hardness | ≥1150HV10 |
Bending Strength | ≥290MPa |
Scope of application
1.Pipes requiring high wear resistance: thermal power generation, thermal power plant ash (slag) transportation, coal powder transportation pipeline, tailings transportation and concentrate transportation pipelines in concentrators, port slurry and sediment transportation pipelines, pulverized coal slurry transportation pipelines, etc.
2.Clean coal transportation pipelines in coal washing plants, and desulfurization slurry slag transportation pipelines in thermal power generation.
3.Molten aluminum liquid transportation pipeline, etc.
Pipeline selection table
Composite ceramic tube | Wear-resistant ceramic tube | Ceramic ring ceramic tube | |||||||||||
NO | Φ(mm) | DN(mm) | Steel pipe thickness (mm) | Ceramic thickness(mm) | Weight (kg) | DN(mm) | Steel pipe thickness(mm) | Ceramic thickness(mm) | Weight (kg) | DN(mm) | Steel pipe thickness (mm) | Ceramic thickness (mm) | Weight (kg) |
1 | 32 | 15 | 3 | 5 | 4 | 10 | 3 | 5 | 6 | ||||
2 | 38 | 21 | 3 | 5 | 5 | 16 | 3 | 5 | 8 | ||||
3 | 42 | 23 | 4 | 5 | 7 | 18 | 4 | 5 | 9 | ||||
4 | 45 | 26 | 4 | 5 | 7 | 21 | 4 | 5 | 10 | ||||
5 | 50 | 31 | 4 | 5 | 8 | 26 | 4 | 5 | 11 | ||||
6 | 54 | 35 | 4 | 5 | 9 | 30 | 4 | 5 | 12 | ||||
7 | 57 | 38 | 4 | 5 | 9 | 33 | 4 | 5 | 13 | ||||
8 | 60 | 41 | 4 | 5 | 10 | 36 | 4 | 5 | 14 | ||||
9 | 64 | 45 | 4 | 5 | 10 | 40 | 4 | 5 | 15 | ||||
10 | 68 | 50 | 6 | 3 | 13 | 49 | 4 | 5 | 11 | 44 | 4 | 5 | 16 |
11 | 70 | 52 | 6 | 3 | 13 | 49 | 5 | 5 | 13 | 40 | 5 | 7 | 20 |
12 | 73 | 55 | 6 | 3 | 14 | 52 | 5 | 5 | 13 | 43 | 5 | 7 | 21 |
13 | 76 | 56 | 7 | 3 | 16 | 55 | 5 | 5 | 14 | 46 | 5 | 7 | 22 |
14 | 83 | 63 | 7 | 3 | 17 | 62 | 5 | 5 | 15 | 53 | 5 | 7 | 25 |
15 | 89 | 69 | 7 | 3 | 19 | 68 | 5 | 5 | 16 | 59 | 5 | 7 | 27 |
16 | 95 | 75 | 7 | 3 | 20 | 74 | 5 | 5 | 18 | 65 | 5 | 7 | 28 |
17 | 102 | 82 | 7 | 3 | 22 | 75 | 6 | 7 | 23 | 68 | 6 | 7 | 33 |
18 | 108 | 88 | 7 | 3 | 23 | 81 | 6 | 7 | 25 | 74 | 6 | 7 | 35 |
19 | 114 | 94 | 7 | 3 | 24 | 87 | 6 | 7 | 26 | 80 | 6 | 7 | 37 |
20 | 121 | 101 | 7 | 3 | 26 | 94 | 6 | 7 | 28 | 87 | 6 | 7 | 39 |
21 | 127 | 103 | 8 | 4 | 31 | 100 | 6 | 7 | 29 | 93 | 6 | 7 | 42 |
22 | 133 | 109 | 8 | 4 | 33 | 106 | 6 | 7 | 31 | 99 | 6 | 7 | 44 |
23 | 140 | 116 | 8 | 4 | 35 | 113 | 6 | 7 | 32 | 106 | 6 | 7 | 46 |
24 | 146 | 122 | 8 | 4 | 36 | 119 | 6 | 7 | 34 | 112 | 6 | 7 | 48 |
25 | 152 | 128 | 8 | 4 | 38 | 125 | 6 | 7 | 35 | 116 | 6 | 8 | 55 |
26 | 159 | 135 | 8 | 4 | 40 | 132 | 6 | 7 | 37 | 123 | 6 | 8 | 58 |
27 | 168 | 144 | 8 | 4 | 43 | 141 | 6 | 7 | 39 | 132 | 6 | 8 | 61 |
28 | 180 | 156 | 8 | 4 | 46 | 153 | 6 | 7 | 42 | 144 | 6 | 8 | 66 |
29 | 194 | 170 | 8 | 4 | 50 | 167 | 6 | 7 | 45 | 158 | 6 | 8 | 71 |
30 | 203 | 177 | 9 | 4 | 57 | 176 | 6 | 7 | 47 | 163 | 6 | 10 | 88 |
31 | 219 | 193 | 9 | 4 | 61 | 192 | 6 | 7 | 51 | 179 | 6 | 10 | 95 |
32 | 245 | 217 | 10 | 4 | 74 | 218 | 6 | 7 | 58 | 205 | 6 | 10 | 107 |
33 | 273 | 245 | 10 | 4 | 83 | 246 | 6 | 7 | 64 | 233 | 6 | 10 | 120 |
34 | 299 | 271 | 10 | 4 | 91 | 272 | 6 | 7 | 70 | 259 | 6 | 10 | 132 |
35 | 325 | 297 | 10 | 4 | 99 | 294 | 8 | 7 | 92 | ||||
36 | 351 | 321 | 11 | 4 | 116 | 320 | 8 | 7 | 99 | ||||
37 | 377 | 347 | 11 | 4 | 125 | 346 | 8 | 7 | 107 | ||||
38 | 402 | 370 | 12 | 4 | 142 | 371 | 8 | 7 | 114 | ||||
39 | 426 | 394 | 12 | 4 | 151 | 395 | 8 | 7 | 121 | ||||
40 | 450 | 418 | 12 | 4 | 160 | 419 | 8 | 7 | 128 | ||||
41 | 480 | 446 | 13 | 4 | 182 | 449 | 8 | 7 | 136 | ||||
42 | 500 | 466 | 13 | 4 | 190 | 465 | 10 | 7 | 166 | ||||
43 | 530 | 494 | 14 | 4 | 213 | 495 | 10 | 7 | 176 | ||||
44 | 550 | 514 | 14 | 4 | 222 | 515 | 10 | 7 | 183 | ||||
46 | 600 | 562 | 15 | 4 | 256 | 565 | 10 | 7 | 200 | ||||
47 | 630 | 592 | 15 | 4 | 265 | 595 | 10 | 7 | 210 |
FAQ
What is ceramic lined?
The ceramic lining generally refers to three layers of corundum ceramic, transition layer and steel. The ceramic layer is formed of dense corundum porcelain (AL2O3) at a high temperature above 2200 ℃, and the transition layer forms a firm bond with the steel pipe.
Why are ceramics wear resistant?
Hardness: The hardness of the wear-resistant ceramic material reflects the ability of the ceramic to resist the material being pressed into the surface. The higher the hardness, the shallower the depth of the material intrusion, the smaller the volume of wear, and the higher the wear resistance.
Strength: With high strength, it can provide good support for resisting wear and give full play to the ability of anti-wear and hard to resist wear, that is to say, strength and hardness complement each other.
Roughness: The smaller the roughness value, the higher the fatigue and wear resistance. The surface roughness of the ceramic has a certain relationship with the thickness of the powder particles under certain conditions.
How long is your delivery time?
The delivery time of customized products is generally 25 35 days, and non customized products are generally shipped within 24 hours after payment.
What is your transportation service?
We can provide vessel booking, customs declaration, transportation document preparation and bulk shipping services at the port.
Yibeno is a manufacturer and service provider of Lined Ceramic Wear resistant Pipes. It has won the recognition of customers with high-quality products, reasonable prices and perfect after-sales.
How to get a quotation?
Please provide product size (preferably drawings), steel parts and wear resistant material material requirements, operating conditions (temperature), material transportation and material particle size, pressure requirements, surface treatment, paint appearance color and requirements, etc.