Lithium battery raw material conveying pipelines are seriously worn by the wind powder mixture, especially the elbows because the airflow changes the flow direction on the elbows, and the wear on the outside of the elbows is very serious. The integral wear resistant ceramics have smooth inner and outer walls, smooth airflow, extremely low wear, and good pressure resistance, and have the characteristics of super wear resistance, corrosion resistance, and high-temperature resistance. At the same time, the wear resistant ceramics lining elbow is a non-metallic lining material with ultra-high hardness.
It can effectively block the contact between the powder and iron and other harmful substances, and reduce the content of iron and other impurities in the positive electrode material, thereby improving the safety performance of the battery. Our company recommends wear resistant ceramics to be lined with alumina ceramic pipes.
Product Features
The wear resistant ceramics produced by our company are 95% alumina ceramics, which are made of 95% high-quality aluminum oxide powder through hot die casting and then sintered at 1700 ℃, so as to form a very dense sintered material and significantly improve the wear resistance of alumina ceramics.
Product Process
This kind of pipeline is composed of three layers of steel parts, viscose, and ceramics. The steel parts are made of 304 stainless steel pipes. The ceramics have adhered to the inner wall of the steel parts with high-strength viscose. After heating and curing, a firm anti-wear layer is formed. The temperature is below 150℃. It does not age or fall off for long-term operation in a high-quality environment. Its life span is more than 4~5 times that of ordinary pipelines.
Product Structure
Product advantages
Wear resistance: under the same conditions, it is 4~5 times more wear resistant than ordinary pipes;
Corrosion resistance: ceramic lining can resist acid and alkali corrosion;
Resistant to medium temperature: It can be operated at 150℃ for a long time, and the general working conditions can be satisfied;
Smooth inner wall: the smooth surface allows materials to pass freely without material hanging and blocking;
Easy to install: Its density is 3.8g/cm3, less than half that of steel,1/3 lighter than ordinary pipes, easy to handle, saves manpower, easier and faster to install, and can easily erect higher pipes;
Reduced maintenance: super abrasion resistance greatly reduces the frequency of maintenance and saves costs and labor costs, reduce the load of support and hanger equipment and save material cost;
High hardness: Rockwell hardness is HRA85~88, the hardness is second only to diamond.
Ceramic technical index
Item | Index |
Alumina content | ≥95% |
Density | ≥3.8 g/cm3 |
Rockwell hardness | ≥85 HRA |
Compressive strength | ≥1200 MPa |
Fracture toughness KΙC | ≥5MPa·m1/2 |
Bending strength | ≥330MPa |
Thermal Conductivity | 20W/m.k |
Ceramic thickness | 5~15mm |
Adhesive technical indicators
Item | Index |
Exterior | Milky white viscous fluid |
Hardness (Shore D) | 80 |
Shear strength (Mpa) | 15 |
Operating temperature range (℃) | -40~150 |